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Ductile Iron Castings
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Resin Sand Casting Iron Valve Housings

Resin Sand Casting Iron Valve Housings

Resin Sand Casting Iron Valve Housings

OEM Ductile Iron Valve

Casting Metals: Ductile Cast Iron, Nodular Cast Iron, Spheroidal Graphite

Casting Manufacturing: Resin Sand Casting 

Weight: 36 kg

Application: Water

Surface Treatment: Painting or Customized

Heat Treatment: Annealing, Quenching + Tempering

 

 

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Ductile Iron Valve housings are a wide range of applications, transportation and industrial production require valves to control, Hengchang is a reliable manufacturer and supplier of global OEM valve housings casting manufacturers

Custom Ductile Iron Valve Housing for Industry from Hengchang Foundry

Hengchang is the leading producer of gray, ductile iron in China, melting more than 6000 tons per year, with more than 15 years experience. 65-45-12 valve housings are produced by resin sand casting process,  which provides amazing benefits for manufacturers who are looking to make complex parts in smaller production runs using cost-effective methods. One of the main benefits is that resin sand casting creates a very smooth mold surface that is strong and solid.  The reason is because of the sand’s collapsibility when the mold compresses while solidifying.  So there are fewer casting defects as the molten metal can flow into every crevice of the mold to create accurate dimensions. Resin sand casting is ideal for very large castings that can weigh several tons. Yet this process is also ideal for smaller components that need customization.  The process requires fewer workers to create the mold and production runs, which can also provide cost savings that can be passed on to the customer. Since the mold is very strong, it can make products for a wide range of applications, such as engine blocks, cylinder heads and other engine parts, hardware, electrical contact parts, pulleys, and even landing gear components.

 Main Production Procedure
 Patterns & Tooling Design → Making Patterns → Moulding Process → Chemical Composition Analysis → Melting & Pouring → Cleaning, Grinding & Shot Blasting → CNC Maching→Surface Treatment→Post Processing or Packing for Shipment

Our Inspection Way

1) Spectrographic and manual quantitative analysis

2) Metallographic analysis

3) Brinell, Rockwell hardness inspection

4) Mechanical property analysis

Product details

Material Gray iron ,ductile iron, brass, carbon steel, copper, aluminum, alloy steel, etc
standard ASTM, ASME,DIN, EN, BS, JIS, ANSI, AS,GB etc.
process Green sand casting ,resin sand casting, shell molding casting,vacuum casting, continuous concast, machining
Weight range 0.5-2,000kg
Surface treatment painting, polishing, heat treatment, annealing or galvanization etc.
Size and design As per the customer's drawings, samples and requirements
Machining complete machining such as CN machining,CNC lathe,CNC milling,drilling etc.
Packing As per customers' requirements
Inspection in-house or the third Party

Grey & ductile iron casting:

- weight: 0.5-2000KG

- technology: Green sand, resin sand, vacuum casting, shell molding

- production line: DISA line, auto molding line, manual molding machine

- application: Pump, valve, automobile, agriculture, municipal, sports, metallurgy other mechanical field 

 

Vacuum moulding line:

- available material: grey iron, ductile iron and alloy steel

- flask dimension:  1,000 mm × 800 mm × 500 mm

- weight scope: 0.5-100kgs

 

Resin Sand moulding line:

- available material: grey iron, ductile iron and steel

- flask dimension: 4200*4200*2000mm

- weight scope: 10-2000kgs

 

Moulding Autoline:

- available material: grey iron, ductile iron

- flask dimension:

- 508*609*250mm

- 350*450*150mm

- 400*500*180mm

-weight scope:0.2-50kgs

Our Advantages in Sand Casting Field:

• Over 15 years of experience in sand casting, shell molding casting and machining technology.
• Dimensionally accurate cores for complex internal contours.
• Strictly control the raw materials.
• Quality management throughout the production process and maximum process reliability.

Available Grade of Ductile Iron in our Foundry: QT400-15, QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2, 60-40-18, 65-45-12, 80-55-6, 80-55-06, 100-70-03

Hengchang is producing various ductile iron casting products for overseas customers in Japan, USA, Canada, Germany, Danmark, Russia and Dubai.

Zhangzhou Hengchang Machinery Manufacturing Co.,Ltd Production Process

Casting Iron Valve Housings

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