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Sand Casting Ductile Iron Agitator Shaft

Sand Casting Ductile Iron Agitator Shaft

Sand Casting Ductile Iron Agitator Shaft

Casting Metals: Ductile Cast Iron, Nodular Cast Iron, Spheroidal Graphite

Casting Manufacturing: Resin Sand Casting + CNC Lathe

Weight: 700 kg

Application: Metallurgy 

Surface Treatment: According to Customer's Drawing 

Heat Treatment: Annealing, Quenching + Tempering

 

Custom ductile cast iron casting agitator by sand casting, CNC Lathe and Tapping

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The  ductile iron agitator shafts transfers the rotational force produced by the drive assembly to the paddles or ribbons. Assuming like materials and torque requirements, smaller diameter shafts have higher stress concentrations than larger diameter shafts. Stress = Force/Cross sectional area of material where Force = Torque/Radius of the shaft. The main shaft should be designed to keep stress levels below the fatigue limit of the shaft material. Smaller diameter shafts are more likely to break due to fatigue failure than larger diameter shafts.

OEM & ODM Cast Iron Agitator Shafts for Metallurgy Industry from Hengchang Foundry

Hengchang is the leading producer of gray, ductile iron in China, melting more than 6000 tons per year, with more than 15 years experience. Usually, the Custom Ductile Iron Agitator shafts order is with few quantity, but it is heavy, the resin sand casting process is the preferred process. It is a type of quartz sand that is mixed with a resin material.  The chemical reaction created by the resin helps to bind and stiffen the quartz sand to make solid, hard and strong molds. The resin sand can be used to create just a part of the mold, or the entire mold material. The mold can create 3D products in a variety of shapes, configurations and sizes.  Once the mold is made, materials are poured into the mold as the sand’s refractory properties help the mold remain stable.  Then the sand is removed through a shakeout process as the metal is then cut, ground, finished and assembled into the final product. 

A wide variety of metals can be used in resin sand casting molding due to the sand's tolerances to high temperatures. So iron, titanium and nickel alloys can be used in this process.

Grey & ductile iron casting:

- weight: 0.5-2000KG

- technology: Green sand, resin sand, vacuum casting, shell molding

- production line: DISA line, auto molding line, manual molding machine

- application: Pump, valve, automobile, agriculture, municipal, sports, metallurgy other mechanical field 

 

Vacuum moulding line:

- available material: grey iron, ductile iron and alloy steel

- flask dimension:  1,000 mm × 800 mm × 500 mm

- weight scope: 0.5-100kgs

 

Resin Sand moulding line:

- available material: grey iron, ductile iron and steel

- flask dimension: 4200*4200*2000mm

- weight scope: 10-2000kgs

 

Moulding Autoline:

- available material: grey iron, ductile iron

- flask dimension:

- 508*609*250mm

- 350*450*150mm

- 400*500*180mm

- weight scope: 0.5-50kgs

Material Gray iron ,ductile iron, brass, carbon steel, copper, aluminum, alloy steel, etc
standard ASTM, ASME,DIN, EN, BS, JIS, ANSI, AS,GB etc.
process Green sand casting ,resin sand casting, shell molding casting,vacuum casting, continuous concast, machining
Weight range 0.5-2,000kg
Surface treatment painting, polishing, heat treatment, annealing or galvanization etc.
Size and design As per the customer's drawings, samples and requirements
Machining complete machining such as CN machining,CNC lathe,CNC milling,drilling etc.
Packing As per customers' requirements
Inspection in-house or the third Party

Our Advantages in Sand Casting Field:

• Over 15 years of experience in sand casting, shell molding casting and machining technology.
• Dimensionally accurate cores for complex internal contours.
• Strictly control the raw materials.
• Quality management throughout the production process and maximum process reliability.

Available Grade of Ductile Iron in our Foundry: QT400-15, QT400-18, QT450-10, QT500-7, QT600-3, QT700-2, QT800-2, 60-40-18, 65-45-12, 80-55-6, 80-55-06, 100-70-03

Hengchang is producing various ductile iron casting products for overseas customers in Japan, USA, Canada, Germany, Danmark, Russia and Dubai.

Zhangzhou Hengchang Machinery Manufacturing Co.,Ltd Production Process

Ductile Iron Agitator Shafts

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